Shipyards: Overcoming Operational Challenges with High-Performance Abrasives Solutions

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Recognizing Trends of the Shipbuilding and Ship-Repair Industry

Building a ship encompasses multifaceted operations like electrical installations, pipe fitting, structural welding, component assembly, etc. Precision and accuracy are imperative to pass inspection and limit costly rework.   

Shipyards face numerous challenges that threaten to reduce their efficiency and slow down productivity. Shipbuilders face environmental challenges that lead to issues such as oxidation, rusting, and scaling. These need to be addressed throughout the welding and fabrication process.  Welders & fitters are also challenged with working in confined spaces, often overhead, underscoring the importance of durable abrasive products to minimize downtime and enhance production.  

Helping you gain a competitive advantage

As an experienced global provider of abrasive solutions, Weiler Abrasives understands the unique needs of the shipbuilding and repair industry. We continuously innovate in response to emerging challenges to support the growth and sustainability of the shipbuilding and repair industry. Application experts work directly with shipbuilders at their facility to see production processes first-hand and work to resolve issues quickly. We help you choose the right abrasive for your applications to help you do more with less and increase efficiency, safety, and productivity.

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Cutting Wheels

Cutting wheels, specifically designed for clean and precise cuts, are dependable for separating metal sections and swiftly and accurately cutting off unwanted material. Their exceptional durability and cutting performance increase efficiency, reducing production time and costs.

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Grinding Wheels

Grinding wheels are indispensable for material removal, beveling and surface preparation. Choosing wheels in the correct size, style, abrasive grain, hardness, and grit size enable you to achieve the desired surface finish efficiently. By effectively preparing the surfaces, they enhance the adhesion of coatings, ultimately ensuring the longevity and durability of the ship's structure.

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Flap Discs

Flap discs, consisting of overlapping abrasive flaps, are ideal tools for this task. They provide a controlled and uniform abrasive action, effectively removing weld spatter, excess material and smoothing rough edges. The versatility of flap discs allows users to achieve precise and consistent results, enhancing the welds' overall aesthetics and structural integrity.

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Power Brushes

Industrial wire brushes, inclusive of stringer brushes and end-brushes are essential for ship repair and maintenance, effectively eliminating rust and old coatings. In aluminum welding, stainless steel brushes are instrumental in preparing surfaces by removing oxides, ensuring robust welds for ship decks, and enhancing structural integrity. These brushes are built for long life and uphold the structural integrity of ships, particularly in demanding maritime environments.

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Resin Fiber Discs

Resin fiber discs are effective for rapid material removal and surface preparation. These discs help remove oxidation, rust, old coatings, and surface irregularities before welding, painting, or adding new coatings to ship parts. This ensures full penetration and proper paint and coating adhesion.

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